Carbide Tip Brazing
Stable brazing helps control tooth strength and reduces failures during high-volume cutting.
Merged Product Selection Guide
Saw Blade Selection Matrix by Material, Size, Tooth Geometry and Process
Use this table to match real cutting scenarios with blade material, diameter, kerf, tooth geometry, manufacturing process and product type before requesting a quotation.
1. Start from materialFind the row closest to aluminum, steel, wood, plastic, composite or special alloy.
2. Check size & tooth formMatch diameter, kerf, tooth count and tooth geometry to the machine and workpiece.
3. Confirm process levelUse process/grade rows to decide standard, premium, coated, balanced or custom blades.
Raw Material / WorkpieceDiameter / SizeTooth GeometryProcess / Quality GradeProblem / ParameterSpecification / Grade
Tip: this is a long selection table. On mobile or small screens, swipe left/right to compare all columns.
| Color block | Use scenario | Raw material / workpiece | Diameter / size logic | Tooth geometry | Process / quality focus | Recommended product | Best-fit result | Related guide |
|---|---|---|---|---|---|---|---|---|
| Raw Material / Workpiece | ||||||||
| Color block | Use scenario | Raw material / workpiece | Diameter / size logic | Tooth geometry | Process / quality focus | Recommended product | Best-fit result | Related guide |
| Material | Clean cutting for aluminum extrusion profiles | Aluminum alloy, hollow profile, door/window profile | 250–600mm common; larger diameter for multi-profile bundles | TCG / trapezoid-flat tooth, medium-high tooth count | Polished body, precise grinding, anti-chip adhesion finish | TCT aluminum saw blade | Clean cut, low burr, stable finish for profile factories | TCT Saw Blades Material Guide |
| Material | Fine-finish cutting for aluminum sheet or plate | Aluminum sheet or plate, thin wall sections | Smaller kerf preferred; diameter follows machine guard and workpiece width | Higher tooth count, sharp TCG/modified TCG | Low runout, stable plate, fine grinding | Fine-finish TCT aluminum blade | Better edge finish, less deformation and less secondary deburring | Size Guide Tooth Geometry |
| Material | Large round bar cut-off with controlled kerf loss | Solid aluminum bar, large round bar, thick non-ferrous stock | Large diameter blade; kerf and plate thickness must be balanced | Lower-to-medium tooth count, larger chip space | Tensioning, dynamic balancing, strong body, accurate side clearance | Large-diameter TCT saw blade | Straight cutting with controlled material loss and stable chip evacuation | Large Bar Case Balancing |
| Material | Abrasive aluminum alloy bar cutting | High-silicon aluminum bar, cast aluminum, abrasive non-ferrous alloy | Diameter depends on bar size; thin kerf only if machine is rigid | PCD geometry or durable TCG carbide geometry | PCD brazing/grinding or premium carbide grinding; strict runout check | PCD diamond blade or premium TCT blade | Longer blade life and lower total cost per cut in abrasive aluminum | Material Types PCD vs TCT |
| Material | Soft non-ferrous tube and profile cutting | Copper tube, brass profile, soft non-ferrous material | Thin kerf useful; diameter follows tube OD and cutting machine | Sharp TCG, enough teeth engaged for thin tube | Polished body, anti-adhesion finish, controlled side clearance | TCT non-ferrous saw blade | Clean edge while reducing chip welding and burrs | Material Guide TCT Saw Blades |
| Material | Fast cut-off for mild steel tube lines | Carbon steel pipe, mild steel tube, structural tube | Cold saw diameter matched to machine; tube OD controls tooth count | Higher tooth count for thin wall; cermet/carbine tooth forms | Cermet/carbide brazing, coating optional, runout control | Steel cutting cold saw blade | Fast cutting with controlled burr and stable life | Cold Saw Blades Tube vs Solid Bar |
| Material | Heavy cut-off for solid steel bar | Carbon steel solid bar, round/square bar | Larger diameter and stronger plate; avoid overly thin body | Lower tooth count, larger chip space, stronger tooth design | Heat-treated body, tensioning, strong brazing, accurate grinding | Cold saw blade for solid bar | Better chip evacuation, lower heat, reduced tooth damage | Steel Cutting RPM & Feed |
| Material | Controlled cutting for stainless or harder steel | Stainless tube, harder steel, alloy steel | Machine rigidity decides usable diameter and kerf | Cermet tooth design; tooth count matched to wall thickness | Coating/lubrication, precise grinding, stable body | Cermet or coated cold saw blade | Reduces heat, chipping and premature wear when parameters are controlled | Steel Cutting Coating Options |
| Material | Clean edge cutting for wood and panels | Solid wood, MDF, plywood, laminated panels | Diameter follows table saw/panel saw; kerf depends on power and finish | ATB for clean finish; FTG/rip tooth for faster rough cutting | Sharp carbide, fine top/face grinding, optional coating | TCT woodworking saw blade | Cleaner surface, less tear-out and predictable feed | Material Guide Tooth Geometry |
| Material | Low-melt or low-chip cutting for plastic/composite parts | PVC/UPVC profile, plastic extrusion, composite board | Thin kerf may help reduce waste; diameter follows machine | Sharp TCG/ATB depending on melting and chipping risk | Low-friction finish, sharp grinding, optional PCD for abrasive composites | TCT or PCD multi-material blade | Less melting, less chipping and longer life on abrasive composites | Material Types Material Guide |
| Diameter / Size | ||||||||
| Color block | Use scenario | Raw material / workpiece | Diameter / size logic | Tooth geometry | Process / quality focus | Recommended product | Best-fit result | Related guide |
| Size | Small diameter precision cutting | Thin tube, small profile, compact machine | 150–250mm typical, depending on machine | More teeth engaged; fine pitch tooth | Low runout, precise bore, sharp grinding | Small TCT / cold saw blade | Better control on thin or small parts | Size Guide Bore Guide |
| Size | Medium diameter general production | Profiles, tubes, panels, standard cutting lines | 250–450mm typical industrial range | Select TCG/ATB/cermet tooth by material | Standard or premium grade process | Standard TCT / cold saw blade | Balanced cost, life and cutting quality | Product Catalog Grade Comparison |
| Size | Large diameter heavy-duty cutting | Large bar, large pipe, bundled profiles, thick material | 500mm+ or custom large diameter | Lower tooth count or larger chip space for thick material | Tensioning, straightening, dynamic balancing, stronger plate | Large-diameter custom saw blade | Stability and safety at larger diameter | Balancing Tensioning |
| Size | Thin kerf / high material value | Copper, aluminum, composite or expensive stock | Diameter normal; kerf reduced carefully | Tooth count matched to material thickness; avoid overload | Stable body, precise side grinding, strict runout check | Thin kerf saw blade | Lower material loss while keeping acceptable stability | Thin Kerf Guide Kerf & Thickness |
| Size | Special bore / pin holes / OEM machine fit | Replacement blade with special arbor or flange | Diameter/bore/pin holes exactly matched to machine | Tooth geometry depends on application after mounting is confirmed | Accurate bore, pin hole, PCD/keyway processing | Custom saw blade | Correct fit, safer mounting and easier repeat orders | Quote Checklist Bore Guide |
| Tooth Geometry | ||||||||
| Color block | Use scenario | Raw material / workpiece | Diameter / size logic | Tooth geometry | Process / quality focus | Recommended product | Best-fit result | Related guide |
| Tooth | Clean aluminum finish | Aluminum profile, aluminum tube, non-ferrous profile | Diameter by machine; kerf by finish and waste target | TCG / trapezoid-flat tooth | Fine top/face/side grinding and polished plate | TCG TCT aluminum blade | Low burr, clean edge and longer carbide life than overly sharp weak teeth | Tooth Geometry TCT Products |
| Tooth | Wood or panel clean edge | Wood, plywood, MDF, laminated board | Common table/panel saw diameter; high tooth count for finish | ATB / high ATB tooth | Sharp carbide and fine bevel grinding | ATB woodworking blade | Cleaner visible edge and less tear-out | ATB Guide Material Guide |
| Tooth | Fast rough cutting | Thicker wood, some thick non-ferrous sections | Diameter by machine; lower tooth count often better | FTG / lower tooth count / larger gullet | Strong tooth, enough chip space, stable plate | Fast-cutting TCT blade | Higher feed speed and better chip evacuation | FTG Guide RPM & Feed |
| Tooth | Thin-wall tube cutting | Thin steel tube, thin aluminum tube | Cold saw diameter by machine; enough teeth in cut | Higher tooth count / finer pitch | Low runout, sharp grinding, correct clamping | Fine-pitch cold saw blade | Less grabbing, less vibration, smoother tube cut | Tube vs Solid Bar Tooth Count |
| Tooth | Solid bar heavy cutting | Solid steel/aluminum bar, thick stock | Larger blade and stronger body if machine allows | Lower tooth count, larger chip space | Heat treatment, tensioning, strong brazing, precise grinding | Heavy-duty bar cutting blade | Better chip load control and longer blade life | Solid Bar Guide Parameters |
| Process / Quality Grade | ||||||||
| Color block | Use scenario | Raw material / workpiece | Diameter / size logic | Tooth geometry | Process / quality focus | Recommended product | Best-fit result | Related guide |
| Process | Price-sensitive wholesale range | General wood/aluminum/plastic SKUs | Standard diameters and bores preferred | Common ATB/TCG designs | Economy or standard grade body/grinding | Economy / standard TCT blade | Competitive price and broad SKU coverage | Catalog Grade Comparison |
| Process | Stable factory repeat production | High-volume cutting with repeat orders | Medium-large diameter according to production line | Geometry selected by actual material and finish | Better steel body, brazing, grinding and QC consistency | Standard / premium grade blade | More stable performance and fewer complaints | Manufacturing Guide Inspection |
| Process | Large diameter or high-speed machine | Large blade, fast line, strict vibration control | Large diameter / high RPM application | Geometry secondary; balance and body stability are critical | Tensioning, straightening, dynamic balancing, runout control | Premium balanced blade | Reduced vibration, safer operation and better finish | Balancing Tensioning |
| Process | Tooth loss / heavy impact concern | Thick material, interrupted cutting, heavy feed | Stronger plate and suitable tooth count | Durable tooth design instead of overly fine teeth | Controlled brazing temperature, wetting, gap and pull strength | Heavy-duty carbide blade | Lower risk of carbide tooth failure | Brazing Quality Defect Checks |
| Process | Heat, adhesion or appearance requirement | Steel cutting, high-volume aluminum, private label products | Diameter normal; coating depends on real job | Geometry still must match material | Coating/surface treatment plus correct grinding | Coated saw blade option | May reduce friction/chip adhesion and improve product appearance | Coating Options Steel Blades |
| Process | OEM/private label export order | Custom SKU, brand packaging, repeat container order | Custom diameter, bore, kerf, carton and label | Geometry by target material and buyer market | Pre-shipment inspection, label/carton/neutral packing control | Custom packaged saw blade | Ready for importers, distributors and private label brands | Quote Checklist Inspection |
| Problem / Parameter | ||||||||
| Color block | Use scenario | Raw material / workpiece | Diameter / size logic | Tooth geometry | Process / quality focus | Recommended product | Best-fit result | Related guide |
| Problem | Burn marks | Wood, aluminum or steel showing heat marks | May be too many teeth, wrong kerf, dull blade or wrong diameter/RPM | Check tooth count, hook/rake angle and chip space | Recheck grinding, runout, coolant/lubrication and feed | Parameter-matched blade | Reduce heat and improve surface quality | Diagnosis RPM & Feed |
| Problem | Large burr after cutting | Aluminum/steel tube, non-ferrous profile, thin material | Diameter and tooth engagement must be checked | May need finer pitch, sharper grinding or different TCG/cermet tooth | Improve clamping, grinding quality, side clearance and coolant | Fine-finish blade recommendation | Less deburring and cleaner downstream processing | Tooth Geometry Problem Diagnosis |
| Problem | Vibration / noisy cutting | Large diameter blade, thin kerf blade, unstable machine | Check diameter, plate thickness, bore fit and flange support | Tooth geometry cannot fix poor mounting alone | Runout, tensioning, straightening, balancing and machine check | Balanced / corrected custom blade | Stable cutting and safer operation | Balancing Size Guide |
| Problem | Short blade life | Abrasive material, high volume, wrong parameters | Diameter and kerf may be okay but material/geometry mismatch | Consider TCT vs PCD vs cermet and tooth count | Check heat treatment, brazing, grinding, coating and coolant | Upgraded material or process blade | Lower total cost per cut | Blade Material Manufacturing |
| Problem | Unclear specification for quotation | Buyer only knows material or machine, not full blade specs | Start with machine diameter/bore and current blade marking | Then choose tooth geometry by material/thickness | Confirm packing, grade, inspection and certificates | Application-first recommendation | Faster accurate quotation and fewer wrong samples | Selection Framework Quote Checklist |
| Specification / Grade | ||||||||
| Color block | Use scenario | Raw material / workpiece | Diameter / size logic | Tooth geometry | Process / quality focus | Recommended product | Best-fit result | Related guide |
| Spec | Economy grade specification range | 50# carbon steel body; YG8 / K40 carbide | Diameter 110–400mm; common bore Φ20 / Φ25.4 / Φ30; kerf 1.6–3.4mm; plate 1.0–2.4mm | 30T–120T depending on diameter and cutting finish | Runout ≤0.15mm; HRC 42±1 | P / Economy TCT blade | Price-sensitive woodworking, DIY and occasional use | Product Catalog Grade Guide |
| Spec | Standard grade specification range | 50# / 75Cr1 steel body; YG6A / K30 carbide | Diameter 110–400mm; common bore Φ20 / Φ25.4 / Φ30; kerf 1.8–3.2mm; plate 1.0–2.5mm | 30T–120T for regular woodworking and furniture cutting | Runout ≤0.12mm; HRC 44±1 | B / Standard TCT blade | Balanced cost and durability for regular wholesale orders | Product Catalog Grade Guide |
| Spec | Premium grade specification range | 50# / 75Cr1 steel body; YG6A / K30 carbide | Diameter 110–550mm; common bore Φ20 / Φ25.4 / Φ30; kerf 1.8–4.0mm; plate 1.0–2.8mm | 30T–120T for cleaner repeat cutting and higher volume | Runout ≤0.08mm; HRC 44±1 | J / Premium TCT blade | Higher consistency, cleaner cutting and export quality | Product Catalog Inspection |
| Spec | Premium red / export specification range | 50# / 75Cr1 options; YG6A / K30 carbide | Custom diameter, bore, kerf, plate and surface treatment on request | Custom tooth count according to market/application | Runout ≤0.10mm; HRC 44±1 | Z / Premium Red Export blade | Export market, private label and enhanced surface appearance | Product Catalog Quote Checklist |
| Spec | Professional grade specification range | 75Cr1 alloy steel body; YG6X / K20 carbide | Diameter 180–400mm; common bore Φ25.4 / Φ30; kerf 2.4–3.4mm; plate 1.6–2.4mm | 40T–120T for industrial production and hardwood/high precision cuts | Runout ≤0.06mm; HRC 46±1 | G / Professional TCT blade | Industrial production, hardwood, high precision and longer blade life | Product Catalog Manufacturing Guide |
| Spec | Renovation grade specification range | 75Cr1 alloy steel body; YG6X / K20 carbide | Diameter 110–300mm; common bore Φ20 / Φ25.4 / Φ30; kerf 1.6–2.8mm; plate 1.1–2.0mm | 30T–120T for finish work and thin kerf clean cuts | Runout ≤0.06mm; HRC 45±1 | C / Renovation TCT blade | Finish work, decoration, clean cuts and thin kerf needs | Product Catalog Thin Kerf Guide |
| Spec | Maximum safe RPM reference | All TCT circular saw blade grades | 110mm 14,000 RPM; 150mm 11,500; 200mm 8,650; 250mm 6,900; 300mm 5,760; 400mm 4,320; 500mm 3,460; 700mm 2,450 | RPM must match diameter, tooth count, material and machine condition | Never exceed maximum RPM; check machine guard, flange and blade marking | Diameter-based RPM limit | Safer operation and lower risk of blade failure | Size Guide RPM & Feed |
Not sure which row fits your project?Send material, diameter, thickness, machine model, current blade marking, quantity and target finish. We will match the blade type and specification range before quoting.
Ask for RecommendationTCT Saw Blades
Professional Grade Carbide Tipped Circular Saw Blades. Complete specifications for wood, aluminum, and cordless cutting applications.
Real Factory Manufacturing Process
For custom saw blades, the difference is not only the size code. Brazing, grinding, bore processing, and finishing all affect cutting stability and repeat orders for your market.
These photos are taken from our real factory production footage, not stock images.
CNC Tooth Grinding
Precise grinding controls tooth angle consistency, cutting finish, and blade life.
Bore & Pin-Hole Customization
Bore size, pin holes, and PCD can be matched to your machine and market requirements.
Surface Treatment
Coating and finishing options can improve appearance, rust resistance, and market positioning.
Product Selector
⚙ Choose Specifications
| Diameter (mm) | Teeth | Bore (mm) | Kerf (mm) | Plate (mm) | Grade | Max RPM |
|---|
Quality Grade System
6 distinct grades to match product quality with your market segment and margin requirements.
Quality Grade System
6 distinct grades to match product quality with your market segment and margin requirements
P
ECONOMY
Steel50# Carbon Steel
HardnessHRC 42±1
Best ForBasic woodworking, DIY, occasional use
Price Level●○○○○
B
STANDARD
Steel50# / 75Cr1
HardnessHRC 44±1
Best ForGeneral woodworking, furniture making
Price Level●●○○○
J
PREMIUM
Steel50# / 75Cr1
HardnessHRC 44±1
Best ForHigh-volume production, export quality
Price Level●●●○○
Z
PREMIUM RED/EXPORT
Steel50# / 75Cr1
HardnessHRC 44±1
Best ForExport market, enhanced surface treatment
Price Level●●●○○
G
PROFESSIONAL
Steel75Cr1 Alloy Steel
HardnessHRC 46±1
Best ForIndustrial production, hardwood, high precision
Price Level●●●●○
C
RENOVATION
Steel75Cr1 Alloy Steel
HardnessHRC 45±1
Best ForFinish work, decoration, clean cuts
Price Level●●●○○
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